Aniruddha Vairagkar

Associate Consultant

Post Graduate Mechanical Engineer from I.I T. Kharagpur, with more than 44 years of experience in Design & Engineering, Project management, Cost estimation of Refineries

 

Consulting and Professional Experience:

  • Essar Services Ltd.: As a part of business development for setting up of new refinery projects in India and abroad, Responsible for conceptualizing the project, refinery configuration and Total Installed Cost (TIC) of the project. Proposed new greenfield 9 MMTPA Crude to Chemical Project by Essar, developed Off Sites & Utility requirements, Project cost estimates and prepared PFR for the project.
    Essar Oil UK: Essar Oil UK: for Developing sustainability projects such as Blue Hydrogen production unit, HVO/SAF and UCOME plants to meet UK emission norms prepared Project cost estimates and PFR of such projects..

    Essar Oil Gas Exploration Ltd.:Developed Project cost estimates and then DFR for Biofuels – Ethanol from Sugar mills, Biogas from various Bio waste.s

    M/s Deloitte Touché Tohmastu India LLP PMO to BPCL Kochi refinery: Advisor to Deloitte for project cost control of CCR, NHT and ISOM units.
    SNC Lavlin India, an engineering consultant for developing Detailed feasibility reports of refinery units in Gulf countries.
    Dangote Refinery Project – Lagos, Nigeria: Advisor Cost control and monitor the Project cost from India.
    As a trainer since 2016: Provided Training to Industry Professionals.
    • Khartoum Refinery - Sudan in Project cost estimate, Plant Design, Project management and Contract management.
    • GAIL – Delhi, in Project cost estimate, and Shut Down management.
    • Suvidya Institute – Mumbai, in Project cost estimate
    • MAN Energy Solutions – in Value Engineering

     

    Dangote Industries Ltd. Nigeria, as Chief General Manager - Cost Control.
    Responsible to establish Total Installed Cost (TIC) of 21 MMTPA Refinery Project. Cost control and review of engineering to optimize the cost was part of responsibility.

     Essar Oil Ltd. in different divisions and superannuated as Vice President.

    Head mechanical engineering department. Responsible for engineering and cost estimation of the 10.5 MMTPA grass-root Refinery Project at Jamnagar.

    Associated with two Refinery projects as Engineering and Cost Control manager.

    i) Capacity expansion and quality improvement project from 10.5 MMTPA to 20 MMTPA. Established TIC of the project and Cost monitoring and control. Resource planning, scheduling and cash flow management was part of my responsibility
    ii) New refinery of 20 MMTPA. Estimated project cost and TIC of the Project
    Also attached to Chairman’s office for overall project and cost control of 10 MMTPA expansion project.

    Head of Budget and cost control department of Essar Projects and responsible for cost estimation of new proposals, engineering review, budgeting and cost control of all in-house and external projects. As a part of business development for setting up of new refinery projects responsible for review of engineering package for estimation of project cost and developing complete project execution plan.
    Also my responsibilities were to select the sites for RO and Depots, complete engineering, construction and getting all statutory clearance for ROs and commissioning.


    Blue Star Ltd.
    in Industrial Projects division as Manager Projects and executed many Turnkey projects for Oil and Gas industry


    M/S UHDE India Ltd., Mumbai. as a Principal Engineer- Mechanical. Responsible for designing of various chemical plant equipment as per different international codes of different materials of construction like Carbon Steel all grades of Stainless Steel, Low Alloy Steel, Monel, Nickel, Aluminium, Titanium and their alloys as per ASTM, B.S., I.S. etc. Worked as a lead engineer on following major projects

    LAB for Tamilnadu Petro Products Ltd.

    Ethyl glycol for NOCIL

    PVC, VCM for Finolex

    Caprolactam for GSFC

    Nitric acid, ANP, CAN for GNFC

    Ammonium Nitrate for VBC

     

    M/s Walchandnagar Industries at Walchandnagar as Dy. Chief Design Engineer. Responsible for various equipment design Petrochemical Plants, Cement and Nuclear plants, Rocket launching vehicles for ISRO. Acquired good knowledge of fabrication and machining of heavy equipment. Preparation of budgetary offers for various equipment.